Perforated plates - milling, filtration, separation & architecture supplied nationwide

High quality perforated plates in stock with apertures from 0,3mm dia in stainless 304, 316 & carbon steel for hammer mills, centrifugals, diffuser plates supplied flat or rolled

Perforated Plates

Perforated plates hole shape

Round, Square, Hexagonal, Slotted, Conical, Rectangular, Square diagonal, Trieur Sheets, Nose screens, Lipped perforation, Countersunk, Embossed, Bridge holes, Acoustics, Ornamental, Decorative.

Materials

High tensile steel stainless steel, mild steel, titanium, nickel, monel, incoloy, inconel, hastelloy, brass, copper, aluminium, bronze, plastic, pvc, teflon etc.

Perforated plates parts, baskets, hammer mill screens, cylinders and trays

Perforated baskets and cylinders

An extremely diverse range of punched plates, drilled plate and milled perforations, plus a variety of wire meshes provides a basis for fabricating baskets, cylinders and general screens to suit individual designs.

These can be supplied with flanges end on end, stiffening rings and diverter plates with final machining to suit process requirements, as specified in pulp and paper screens for filtration and separation and many screens for the food and chemical processes.

Screen baskets and screen cylinders can also be fabricated from a combination of wire mesh, perforated sheets or wedge wire in a variety of materials for applications covering de-watering and effluent.

Hammer mill screens

From a wide range of perforated plates, we are able to produce screens or sieves for many types of hammer mill.

Perforated trays

Chemical and petrochemical industry requirements for distillation trays can be produced to suit specific process parameters. These can be met where special perforated configurations are called for, which often dictate the need for individual tailormade dies.

Fortunately, Costacurta has gained considerable experience in the production of small hole perforations and has the ability to perforate materials where the punched hole diameter is required to be smaller than the plate thickness. Trays can be supplied in one piece or multiple section.


Drilled & Milled plates

Drilled & milled plates are perforated by machining with multi-spindle heads or special multi-tool milling heads. This process enables perforations to be achieved, which are substantially smaller in size than the thickness of plate, enabling high open area screens with small hole section. Thus, making them suitable as filter screens or separating screens for special machines and presses as used in the food, paper & pulp, milling and sludge treatment industries.

Perforation by machining enables a variety of hole sections to be achieved covering – conical, stepped, cylindrical, with perforations at 60, 45 degrees or straight.

As with perforated plates, screens for flour Milling, food processing, paper & pulp screens can be offered in several materials and finishes.

Drilled perforated filter plates hole sizes are available from 0.8mm to 10mm.

Drilled Plate
Kentech Milled Plate
Milled Plate
drilled-plates
Drilled Plate
drilled plate
Drilled Plate

Perforated Plates Applications

  • de-watering screen perforated plates in chemical plant wastewater processes
  •  perforated plate for filtering and separation in beer & wine processes
  • filtering screen plates for separation in juice, edible oil and food processes
  •  hammer mill screens for flour, grain, animal feed and plastics
  • filtering and separation in chemical plant and potassium centrifuges
  • filter screens for separation of impurities in plastic extruders
  • perforated screens for filtering & separation of impurities in pulp & paper presses
  • filtration plates for separation in juice, sugar and starch production
  • screens for increasing product throughput in milling animal feed
  • perforated sieve & drum screens for filtering, sorting and sizing
  • cleaning, sorting & drying screens for agriculture & feed industries
  • separation of solid materials in linear & vibrating screens in mining
  • separation screens for cement, lime and plaster processes
  • perforated screens for malting processes
  • Perforated sieves for hammer mills

Most common uses of perforated plates for milling, filtration and separation

  • 0.4mm diameter perforated plates for juice pulp presses
  • 0.5mm diameter perforated screens for fine flour milling
  • 0.6mm and 0.8mm perforated plates for maize milling
  • 1mm diameter perforated plates for food processing equipment
  • 2mm perforated plates for baking trays
  • 6mm dia x 6mm thick perforations in mining industry
  • 8m perforated metal for architectural sunscreens and decorative building facades
  • 15mm mild steel perforated plate for grain cleaning
  • Slotted perforated plates for conveyor slats
  • Perforated panels for acoustical enclosures
  • Perforated metal for vacuum filter and distillation towers
  • Perforated plates for grain cleaning sorting and drying
  • Slotted perforations for brewery malting floors

Most common uses of perforated metal for Architectural and Decorative purposes

  • Perforated metal sheets used as a decorative building façade
  • Patterned perforated sheets combined with LED lighting
  • Perforated aluminum cladding to enhance facades of old buildings
  • Perforated sunscreens for reducing intense sunlight and indoor temperatures
  • Themed decorative perforated panels used as an additional security façade
  • Perforated steel panels for balustrades and interior architectural finishes
  • Decorative perforated materials for lighting
  • Perforated metal plates for walls and ceilings
  • Sound absorbing perforated wall panels and partitions

Perforated plates materials and sizes

  • Materials – In Stock plates – Stainless steel 304 & 316, Mild steel & Aluminium
  • Materials to order – Brass, Copper, Hasteloy, Incoloy, Inconel, Monel, Nickle, Titanium.
  • Sheet sizes – 2000x1000mm, 2500x1225mm, 1500 x 3000mm up to 2000 x 6000mm
  • Thicknesses – 0.3mm up to 20mm


Specifications as follows

Hole SizePitchThickness
0.3mm1.25mm0.3mm
0.4mm1.5mm0.4mm
0.5mm1.09mm, 1.25mm $ 1.5mm0.5mm
0.6mm1.4mm & 1.5mm0.5mm
0.75mm1.5mm0.6mm, 0.75mm & 1mm
0.8mm1.5mm & 2mm0.75mm, 0.8mm & 1mm
1mm2mm0.5mm, 0.8mm, 1mm & 1.5mm
1.05mm2mm0.7mm
1.1mm2mm0.8mm & 1mm
1.25mm2.4mm & 2.5mm0.75mm 1mm, 1.25mm & 1.5mm
1.5mm2.5mm, 2.6mm & 3mm0.4mm, 0.5mm, 0.75mm, 1mm & 1.5mm
1.75mm3mm1mm & 1.5mm
2mm3mm, 3.5mm & 4mm0.5mm, 0.75mm, 1mm, 1.5mm, 2mm & 2.5mm
2.75mm4.5mm2mm
3mm4mm, 4.5mm, 5mm & 6mm0.5mm, 0.7mm, 0.8mm, 1mm, 1.5mm, 2mm, 3mm & 4mm
3.5mm5mm & 5.5mm1mm, 2mm & 3mm
4mm5mm,5.25mm, 5.6mm, 7mm & 8mm1mm, 2mm & 3mm
5mm6.5mm, 7mm, 7.5mm, 8mm, 9mmm & 10mm0.5mm, 0.7mm, 0.75mm, 1mm, 1.5mm, 2mm, 3mm & 5mm
6mm8mm & 9mm1mm, 1.5mm, 2mm, 3mm, 5mm & 6mm
7mm10mm1mm & 3mm
8mm10mm, 11mm, 12mm & 15mm1mm, 2mm, 3mm, 6mm & 8mm
9mm12mm2mm
10mm12.7mm, 15mm & 16mm1mm, 2mm, 3mm, 4mm, 8mm, 10mm
12mm16mm1mm, 1.5mm, 2mm, 3mm & 6mm
15mm19mm, 20mm, 21mm & 22mm1mm, 1.5mm, 2mm, 3mm,5mm & 10mm
20mm27mm & 28mm1mm, 1.5mm, 2mm, 3mm & 5mm
Hole SizePitchThickness
0.3mm1.25mm0.3mm
0.4mm1.5mm0.4mm
0.5mm1.09mm, 1.25mm $ 1.5mm0.5mm
0.6mm1.4mm & 1.5mm0.5mm
0.75mm1.5mm0.6mm, 0.75mm & 1mm
0.8mm1.5mm & 2mm0.75mm, 0.8mm & 1mm
1mm2mm0.5mm, 0.8mm, 1mm & 1.5mm
1.05mm2mm0.7mm
1.1mm2mm0.8mm & 1mm
1.25mm2.4mm & 2.5mm0.75mm 1mm, 1.25mm & 1.5mm
1.5mm2.5mm, 2.6mm & 3mm0.4mm, 0.5mm, 0.75mm, 1mm & 1.5mm
1.75mm3mm1mm & 1.5mm
2mm3mm, 3.5mm & 4mm0.5mm, 0.75mm, 1mm, 1.5mm, 2mm & 2.5mm
2.75mm4.5mm2mm
3mm4mm, 4.5mm, 5mm & 6mm0.5mm, 0.7mm, 0.8mm, 1mm, 1.5mm, 2mm, 3mm & 4mm
3.5mm5mm & 5.5mm1mm, 2mm & 3mm
4mm5mm,5.25mm, 5.6mm, 7mm & 8mm1mm, 2mm & 3mm
5mm6.5mm, 7mm, 7.5mm, 8mm, 9mmm & 10mm0.5mm, 0.7mm, 0.75mm, 1mm, 1.5mm, 2mm, 3mm & 5mm
6mm8mm & 9mm1mm, 1.5mm, 2mm, 3mm, 5mm & 6mm
7mm10mm1mm & 3mm
8mm10mm, 11mm, 12mm & 15mm1mm, 2mm, 3mm, 6mm & 8mm
9mm12mm2mm
10mm12.7mm, 15mm & 16mm1mm, 2mm, 3mm, 4mm, 8mm, 10mm
12mm16mm1mm, 1.5mm, 2mm, 3mm & 6mm
15mm19mm, 20mm, 21mm & 22mm1mm, 1.5mm, 2mm, 3mm,5mm & 10mm
20mm27mm & 28mm1mm, 1.5mm, 2mm, 3mm & 5mm

For stainless steel perforated plates where the plate thickness needs to be greater than the hole diameter, we would supply drilled plates. Although in some of the smaller hole sizes we are able to supply plates slightly thicker than the hole size.

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